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Old Streetfighter Motorcycle Forum Post 12-23-2016, 05:46 PM   #31
yantosh
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Default Re: My Big Build

I am leaning towards leaving the bearing pockets in the neck undersize, then final boring them once the frame is 100% welded, that way I can be certain the steering stem and swingarm pivot are bob on
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Old Streetfighter Motorcycle Forum Post 12-24-2016, 12:45 AM   #32
mcantar
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Default Re: My Big Build

Thatsa good idea Yan.

Hypermotard 1100S the weight-shavening.
Bandit 1200 cafe/fighter that will never get finished at this rate.
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Everything should be turbo'd, and what the fuck is a budget?
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Old Streetfighter Motorcycle Forum Post 12-30-2016, 04:28 PM   #33
yantosh
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Default Re: My Big Build

I wasn't happy that the cross piece of the jig was spot on, so I loosened everything off and took the swingarm pivot pin back out. While I was putting it all back together I remembered I had a steel tube with inserts in the ends with 20mm holes, used it while putting new pivot points in the Z650 frame, so that's in the frame now ready for attaching to the jig



It has a mashup of spacers along with it, but I'll make proper ones

the lower insert was trimmed to length



and the front mounting plates started



If all goes to plan the old frame will be off tomorrow
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Old Streetfighter Motorcycle Forum Post 12-30-2016, 10:23 PM   #34
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Default Re: My Big Build

Not sure what I like better here -- the bike or that build jig. Awesome work!!!

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Check out my first 900rr SSSA Build at: http://www.customfighters.com/forums...ad.php?t=88889
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Old Streetfighter Motorcycle Forum Post 12-31-2016, 10:02 AM   #35
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Quote:
Originally Posted by ROBBO View Post
That's were i go wrong ,all I use is wood fer this stuff
I've used wood jigs for all my stuff too. It can be fine in terms of accuracy, but it's only really suited for single use jigs where you don't need access to all sides of a joint. Would get knocked around to much in the process of building a whole frame, and get in the way of welding. And that's ignoring the damage it would take from fire....
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Old Streetfighter Motorcycle Forum Post 12-31-2016, 11:33 AM   #36
yantosh
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Default Re: My Big Build

the old frame is off the jig, today has been a battle between me trying to get things done and my inner chimp wanting to smash the whole fuckin place ...... I fed him beer and hoped for the best .

I've been checking the specs of the new GSR compared to the GSXR, the GSXR has a rake angle of 23.5' where as the high barred GSR is 25' , the last thing I want is to go to all this grief and end up with a bike that's super twitchy and tries to launch me into the scenery at every opportunity (i'm old enough to realise I'm no super hero)....

soo I'll change the neck angle a bit , make adjustable offset yokes (letting me set the trail ) , an adjustable swingarm pivot and ride height adjuster for the shock... hopefully that'll be enough to set it up



I'm having a cup of tea..... pics soon
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Old Streetfighter Motorcycle Forum Post 12-31-2016, 12:58 PM   #37
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Default Re: My Big Build

looks like I'm done welding for the next week or so



but I was able to get to this point







I'll need to collect the throttle bodies and airbox, should have done that yesterday when I was at the shop

but since I'd got this far I had a mess about with flexi pipe



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Old Streetfighter Motorcycle Forum Post 12-31-2016, 06:46 PM   #38
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Default Re: My Big Build

31st Dec.. 23:00hr...what to do ?

design frame components

that's the inserts for the adjustable swingarm pivot point drawn up , they are of course subject to change, but the basics are there, I can get 5mm up or down with these

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Old Streetfighter Motorcycle Forum Post 01-18-2017, 05:52 PM   #39
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Default Re: My Big Build

it would appear I have me a headstock.... all by my own hand too



and so it begins
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Old Streetfighter Motorcycle Forum Post 01-18-2017, 05:55 PM   #40
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Default Re: My Big Build

fuck yeah.

Quote:
Originally Posted by mcantar View Post
They can ban, outlaw, and restrict whatever they please. I'll keep doing whatever the fuck I'm doing, because I don't really give a shit. The only thing that will change is that I'll be breaking their made up bullshit rules while doing it, and I'm comfortable with that.

My Build http://www.customfighters.com/forums...d.php?t=118649
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