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Old Streetfighter Motorcycle Forum Post 12-07-2019, 07:09 PM   #81
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Default Re: SV1000Reptilia

I will if I could get a decent autonomy from the new tank.

I still working on the tank. Not every day but I'm working on it, every time I have free time.
At the moment I'm on the 3rd cartboard tank.
I haven't post any pics of it cause I don't know if you find the rulers, cartboards and scissors interesting.
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Old Streetfighter Motorcycle Forum Post 12-07-2019, 07:36 PM   #82
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I find the process just as interesting as the result. Post up freely my friend !
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Old Streetfighter Motorcycle Forum Post 12-08-2019, 06:07 PM   #83
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Default Re: SV1000Reptilia

Almost finished. This week I will find out how many liters is and if it's worth to buy some aluminium sheets
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Old Streetfighter Motorcycle Forum Post 12-09-2019, 11:55 PM   #84
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Default Re: SV1000Reptilia

At the left is the 2nd version with 13+ liters of fuel.
At the right is the 3rd version and it's a litle bigger.
I think I'm geting close to 15 +- liters so aluminium fuel tank with internal pump is going to happen

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Old Streetfighter Motorcycle Forum Post 12-22-2019, 07:03 PM   #85
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Default Re: SV1000Reptilia

Let's bring that thread back from the dead

The tank cover arrived






But it needs some trimming. Did a quick cut






Bought some 5083 alloy for the the tank and brackets









Here is the bracket for the tank and front seat. Shaped with a file and sandpaper






The air box is going to stay with out the top cap. I need some room for the battery.
I will reprogram the ECU later and make a fuel map. Hopefully with that and a full exhaust system I will gain some power.
I still don't know how the battery will fit. I need to finsh with the tank first.
Here are my two options








The sheet started to take shape









It was way more difficult to bent some pieces from alloy than the cardboard. I mean I knew it, but I didn't expect to be so difficult.
Hopefully this week I will get the tank to the welder
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Old Streetfighter Motorcycle Forum Post 12-23-2019, 08:53 AM   #86
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Default Re: SV1000Reptilia

i hope to start welding my one this week
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Old Streetfighter Motorcycle Forum Post 12-31-2019, 12:51 PM   #87
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Default Re: SV1000Reptilia

Ok my welder tucked the tank. I need to make some changes on it but I have to make sure that it fits on th bike properly.






It's my first alloy tank so please excuse any imperfections







It would look much better when the welding is done
Also got some alloy parts for the headlight assembly








And last but not least the fuel pump ring. I still haven't get this to my hands. Waiting for it and some other bits to mount the tank to the subframe



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Old Streetfighter Motorcycle Forum Post 01-11-2020, 06:41 PM   #88
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Default Re: SV1000Reptilia

So the tank is to the welder and I should have it the coming week.
I will send it one other last time later, just to add the fuel cap when it arrives.
That's the one I'm waiting for






Today I did some work to the subframe.
It's just tucked for now and the welder will finish that too












While I was on it I started to play with the headlight.
I had a small aluminum rod but it wasn't enough.
I will buy some more at Monday.

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Old Streetfighter Motorcycle Forum Post 01-16-2020, 05:39 PM   #89
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Default Re: SV1000Reptilia

Got some updates for the headlight. Went to the welder the aluminium cylinders, did some threads to bolt the led bulbs on them and here is the result.








He could weld it much better but oh well, it's going to be hidden in the cowl...
Now I'm trying to decide if I'm going to use headlight lens protectors to keep the cowl closed and protect the electrics or just leave it open

With the lens protector





With out









Then I went to the welder again to add those brackets






I still waiting to get the fuel tank back to my hands. I hope that at the end of the week I should have it.

I've ordered two clamps to mount the headlight to the forks and mounts for the passenger footpegs to finish the subframe.
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Old Streetfighter Motorcycle Forum Post 01-16-2020, 06:53 PM   #90
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Default Re: SV1000Reptilia

id keep the lenses, to keep the projectors from getting wet or dirt.

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