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Old Streetfighter Motorcycle Forum Post 03-29-2007, 12:36 AM   #1
sanitys
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Default Sanitys 02 gixxer 600

2002 Gsxr 600 Build

1st time around.

Shortened can
relocated coolant can
Lsl triple/bar kit
Motrax bar end mirrors
Lsl mig lights
Cleaned up wiring
chopped front fender
vortex rearsets
-1 +2 afram 520 chain kit

2nd Time around
Slash cut exhaust, then 2006 gsxr scop power cone slip on modded to fit
Gilles GP light clip ons
2005 CBR1000RR subframe/tail
fabbed undertail area/battery box
more wiring work
LSL mig lights painted black
Acewell 3915 (later switched back to stock to use dealermode)
2006 GSXR 600 front end with stock 02 wheel
caliper spacers to use the bigger rotors

















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Old Streetfighter Motorcycle Forum Post 03-31-2007, 07:08 PM   #2
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Default Re: 02 gixxer 600

I used a combination of aluminum sheetmetal, aluminum angle iron and fiber glass to make the battery box.






















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Old Streetfighter Motorcycle Forum Post 04-04-2007, 12:01 AM   #3
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Default Re: 02 gixxer 600

more pictures of the tail.











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Old Streetfighter Motorcycle Forum Post 04-05-2007, 01:19 AM   #4
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Default Re: 02 gixxer 600

Made the ecu holders, fuse box holder, and starter relay holder. Still have 1 relay, and the recifier or whatever its called to mount. I used aluminum angle iron for the ecu holder, and some aluminum brackets i had laying around.









alittle progress before the sander broke, and a picture of my hoodie...









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Old Streetfighter Motorcycle Forum Post 04-08-2007, 02:15 AM   #5
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Default Re: 02 gixxer 600

Pictures of the battery box installed.
















and heres one after the paint lift and some sanding, gonna sand it back down and start over.






Well, I decided to take a picture of my harness for you guys while its off the bike so you can take a look at it.

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Old Streetfighter Motorcycle Forum Post 04-20-2007, 10:37 PM   #6
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Default Re: 02 gixxer 600

oh yeah, haelo has been helping me read the wiring diagram, so many thanks for all his help. If anyone wants to use the stock heat sensor with the 3915 acewell, you need a 8.2k resistor inline (01-03 GSXR 600). I havnt tested how accurate it is yet. with the 8.2k it might be +/-10 degrees. The tach is really jumpy, havnt figured it out how to calm it down yet. Neutral light must be connected to the blue wire coming from the GPS (02 GSXR 600).

Quote:
Originally Posted by haelo
Hey sanitys I don't get any credit for hooking up your Acewell for you?



Just kidding
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Old Streetfighter Motorcycle Forum Post 04-22-2007, 07:58 PM   #7
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Default Re: 02 gixxer 600

I decided to go with rubberized undercoating for the sheetmetal piece that holds all the wiring and ecu because its going to be getting bombarded with road debri.







Okay, for anyone with a 01-03 GSXR 600. a 5.1k Resistor will bypass the Tip Over Sensor. just thought Id let you all know.


got my coolant can, and ecu in the mail today. heres a picture of the coolant can next to the 20oz coke bottle. I know its really small, but i doubt ill be having issues with it.



Made a bracket out of angle aluminum for the plate and rear signals. Sprayed it was rubberized undercoating as well.

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Old Streetfighter Motorcycle Forum Post 04-30-2007, 01:55 AM   #8
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Default Re: 02 gixxer 600

thanks shift, heres a quick update. Nothing much visual has changed, can is off for some paint, made a bracket for the overflow tank. Its gonna be mounted on the Rad. Painted the overflow black, gonna wait till tomarrow to install it. Painted and cleared the undertail piece. Justs needs a wetsand and buff. Took the white stripe off the tank, and wetsanded and buffed it. Probably did some other small shit i forgot to mention.



You can sort of see the bracket i made here. Its black attached to the Rad.

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Old Streetfighter Motorcycle Forum Post 05-01-2007, 12:40 AM   #9
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Default Re: 02 gixxer 600

Thanks Haelo. Okay the tail light piece needs alittle more buffing (buffing by hand sucks balls). I was really happy with how it all turned out. Also grabbed a shot of the coolant overflow mounted. Its hard to see, which can be a good thing. Anyways here are some pictures.











Painted the Can/header flat black.





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Old Streetfighter Motorcycle Forum Post 05-06-2007, 03:12 PM   #10
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Default Re: 02 gixxer 600

Here are 2 pictures of the headers installed, and the headlights black





USD forks getting installed

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