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...from hell
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215 Posts
Discussion Starter · #1 ·
Everything is so spread out so I thought I'd leave it all in one place. Feel free to add anything I missed.


fork oil air gap -135mm from the top of the stanchion, to the oil, without the springs and spacers, and the tube fully compressed into the slider.

Front Fork Oil cc (right leg) : 116
Front Fork Oil cc (left leg) : 116
Fork oil grade : 10W
Fork oil grade : 10W
Valve Clearance Cold - Inlet : 0.17 - 0.23
Valve Clearance Cold - Exhaust : 0.25 - 0.31
Cooling System (litres) : 3.00
Tyre Pressure Front Bar / psi : 36
Tyre Pressure Back Bar / psi : 36
Tyre Pressure Front - Pillion Bar / psi : 42
Tyre Pressure Back - Pillion Bar / psi : 42
Engine Oil Grade SAE : 10W/40 (also seen 20w50 semisythetic recommended)
Engine Oil Classification API : SG
Engine Oil quantity with filter (litres) : 3.3 (3.7 qts)
Idle Speed (rpm) : 1300 - 1400
Chain Freeplay mm : 25 - 35
Spark Plugs Gap (mm) : 0.8 - 0.9

Torque specs
____________
exhaust manifold bolts 20nm - 15ft/lb
exhaust end can bolts 21nm - 15
oil pump sprocket 15nm - 11
sump plug 38nm - 28
oil filter 10nm - 7
fan switch 10nm - 7
cam tunnel bolt 12nm - 9
cam sprocket bolt 20nm - 15
clutch cover bolt 12nm - 9
gear linkage rod 16nm - 12
clutch centre nut 85nm (stake) - 62
big end cap 26nm - 19
crank journal cap 26nm - 19
front spindle bolt 60nm - 40
pinch bolts 22nm - 16
front caliper bolt 27nm = 20
front disk carrier 43nm - 32
top yolk clamp 23nm - 17
bottom yolk clamp 40nm - 29
fork cap 23nm - 17
fork bottom bolt 23nm - 17
steering stem nut 105nm (NOT the adjusting nut ) - 77
steering adj nut 25nm - 18
rear caliper bolt 23nm - 17
rear spindle 95nm - 70
rear sprocket nut 90nm - 66
rear brake disk 43nm - 33
shock bolt top/bot 45nm - 33
linkage bolts 45nm - 33
swingarm pivot 110nm - 81
all banjo bolts 35nm - 26
brake pad pins 18nm - 13
gen rotor 105nm - 77
 
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